Vulcan Elements is a manufacturer of rare-earth magnets.
<p><span data-contrast="none">Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></p> <p><span data-contrast="none">As a Process Engineer, you will contribute to the full lifecycle of a massive </span><strong><span data-contrast="none">1 million square foot manufacturing facility</span></strong><span data-contrast="none"> expansion—from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></p> <p><strong><span data-contrast="none">Core Expectations & Responsibilities</span></strong><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></p> <ul> <li><span data-contrast="none">Run engineering trials to determine optimal equipment recipes and operating windows. Own the parameter definition required to transition processes from development to stable, high-volume production.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Identify the best ways to operate manufacturing equipment to maximize yield, improve throughput, and minimize scrap. Monitor OEE results and station cycle times to drive continuous improvement.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Lead Gage R&R studies and capability studies (Cpk analysis) to ensure equipment and measurement systems are capable of meeting tight product specifications.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Lead and own the PFMEA (Process Failure Mode and Effects Analysis) for your designated process steps to proactively identify and mitigate product and process risks.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Provide hands-on support during production startup, helping operators stabilize processes and eliminating early bottlenecks.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Dedicate time to reviewing physical product quality at the station level, mapping defects back to root causes in the machinery or process settings.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Ensure compliance with safety, environmental, and quality standards across all process activities.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">This position will require some interaction and travel to support equipment development reviews and Factory Acceptance Tests (FATs) as needed (estimated at <5% travel).</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> </ul> <p><strong><span data-contrast="none">You will also be responsible for developing, reviewing, or managing the following deliverables:</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></strong></p> <ul> <li><span data-contrast="none">Risk Assessments, Ergonomic Assessments, and PFMEA.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Process Flow Charts, Bill of Process (BOP), Station Cycle Times, Process Sheets, and Process Checklists.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Quality Control Plans, R&R (Gage Repeatability and Reproducibility) Studies, and Quality Checklists.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></li> <li><span data-contrast="none">Standard Operating Procedures (SOPs), Work Instructions, Calibration Procedures, and Process Monitoring plans.</span><span data-ccp-props="{"134233117":true,"134233118":true,"201341983":0,"335551550":6,"335551620":6,"335557856":16777215,"335559740":240}"> </span></l